stator_segment
Jun 15, 2026 12:31
· 5:09
· English
· Whisper Turbo
· 2 Hökmdarlar
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0:00
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Speaker 1 (stator_segment)
This is a test for TRW sample segment winding
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Speaker 1 (stator_segment)
of stator cords.
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Speaker 1 (stator_segment)
Load up the tail sock tooling.
0:09
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Speaker 2 (stator_segment)
Measure
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Speaker 1 (stator_segment)
the start lead length by the
0:30
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Speaker 2 (stator_segment)
tension. On
0:52
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Speaker 1 (stator_segment)
the tensioner we have fitted a quick release which allows the operator to pull the wire
0:56
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Speaker 1 (stator_segment)
forward and then
1:03
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Speaker 1 (stator_segment)
reapply a fixed preset tension.
1:05
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Speaker 1 (stator_segment)
We've found to
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Speaker 1 (stator_segment)
achieve the required
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Speaker 1 (stator_segment)
winding specification and mechanical limits we've
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had to insert a
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Speaker 2 (stator_segment)
quite
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Speaker 1 (stator_segment)
a high tension value releasing
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end wire okay
2:03
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Speaker 2 (stator_segment)
the
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Speaker 1 (stator_segment)
finished product okay so
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Speaker 1 (stator_segment)
we're loading up the tailstock you can see the magnet in there to hold the
2:24
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Speaker 1 (stator_segment)
component the stator segment tailstock's
2:32
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Speaker 1 (stator_segment)
got a lock position in the forward
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Speaker 1 (stator_segment)
This isn't normally required every cycle.
2:44
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Speaker 2 (stator_segment)
Now
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Speaker 1 (stator_segment)
measure the required start lead length.
2:51
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Speaker 2 (stator_segment)
As
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Speaker 1 (stator_segment)
explained in the last video we've fitted a tension
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Speaker 1 (stator_segment)
release feature to enable the operator to pull the
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Speaker 1 (stator_segment)
wire and then reapply a fixed tension.
3:11
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Speaker 2 (stator_segment)
Winding
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Speaker 1 (stator_segment)
cycle is virtually automated.
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Speaker 1 (stator_segment)
However, for the last few turns,
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to ensure that the wire is pushed right against the end flange
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Speaker 1 (stator_segment)
as per the drawing,
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we've developed an extra guide to help push that wire
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over.
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There you can see it in action.
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Speaker 1 (stator_segment)
This needs to be confirmed if it's necessary according
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Speaker 1 (stator_segment)
to the drawings and real -life production.
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Use a tension
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release, wooden stick to not damage the
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Speaker 1 (stator_segment)
wire.
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Speaker 2 (stator_segment)
Bring the
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end wire.
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Speaker 2 (stator_segment)
Can
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you hold it?
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Turn it.
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Speaker 1 (stator_segment)
And here you can see how the end wire is pushed up against the flange with that last bit of tooling.
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