stator_segment
Jun 15, 2026 12:31
· 5:09
· English
· Whisper Turbo
· 2 Speaker
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This is a test for TRW sample segment winding
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of stator cords.
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Load up the tail sock tooling.
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Measure
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the start lead length by the
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tension. On
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the tensioner we have fitted a quick release which allows the operator to pull the wire
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forward and then
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reapply a fixed preset tension.
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We've found to
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achieve the required
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winding specification and mechanical limits we've
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had to insert a
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quite
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a high tension value releasing
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end wire okay
2:03
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the
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finished product okay so
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we're loading up the tailstock you can see the magnet in there to hold the
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component the stator segment tailstock's
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got a lock position in the forward
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This isn't normally required every cycle.
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Now
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measure the required start lead length.
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As
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explained in the last video we've fitted a tension
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release feature to enable the operator to pull the
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wire and then reapply a fixed tension.
3:11
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Winding
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cycle is virtually automated.
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However, for the last few turns,
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to ensure that the wire is pushed right against the end flange
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as per the drawing,
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we've developed an extra guide to help push that wire
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over.
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There you can see it in action.
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This needs to be confirmed if it's necessary according
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to the drawings and real -life production.
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Use a tension
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release, wooden stick to not damage the
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wire.
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Bring the
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end wire.
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Can
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you hold it?
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Turn it.
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And here you can see how the end wire is pushed up against the flange with that last bit of tooling.
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