stator_segment

Jun 15, 2026 12:31 · 5:09 · English · Whisper Turbo · 2 Wasemaji
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Index YA TAA
Kuonyesha tu
0:00
S… Speaker 1 (stator_segment)
This is a test for TRW sample segment winding
0:05
S… Speaker 1 (stator_segment)
of stator cords.
0:06
S… Speaker 1 (stator_segment)
Load up the tail sock tooling.
0:09
S… Speaker 2 (stator_segment)
Measure
0:24
S… Speaker 1 (stator_segment)
the start lead length by the
0:30
S… Speaker 2 (stator_segment)
tension. On
0:52
S… Speaker 1 (stator_segment)
the tensioner we have fitted a quick release which allows the operator to pull the wire
0:56
S… Speaker 1 (stator_segment)
forward and then
1:03
S… Speaker 1 (stator_segment)
reapply a fixed preset tension.
1:05
S… Speaker 1 (stator_segment)
We've found to
1:09
S… Speaker 1 (stator_segment)
achieve the required
1:12
S… Speaker 1 (stator_segment)
winding specification and mechanical limits we've
1:16
S… Speaker 1 (stator_segment)
had to insert a
1:21
S… Speaker 2 (stator_segment)
quite
1:27
S… Speaker 1 (stator_segment)
a high tension value releasing
1:32
S… Speaker 2 (stator_segment)
end wire okay
2:03
S… Speaker 2 (stator_segment)
the
2:13
S… Speaker 1 (stator_segment)
finished product okay so
2:20
S… Speaker 1 (stator_segment)
we're loading up the tailstock you can see the magnet in there to hold the
2:24
S… Speaker 1 (stator_segment)
component the stator segment tailstock's
2:32
S… Speaker 1 (stator_segment)
got a lock position in the forward
2:41
S… Speaker 1 (stator_segment)
This isn't normally required every cycle.
2:44
S… Speaker 2 (stator_segment)
Now
2:49
S… Speaker 1 (stator_segment)
measure the required start lead length.
2:51
S… Speaker 2 (stator_segment)
As
2:59
S… Speaker 1 (stator_segment)
explained in the last video we've fitted a tension
3:04
S… Speaker 1 (stator_segment)
release feature to enable the operator to pull the
3:08
S… Speaker 1 (stator_segment)
wire and then reapply a fixed tension.
3:11
S… Speaker 2 (stator_segment)
Winding
3:41
S… Speaker 1 (stator_segment)
cycle is virtually automated.
3:47
S… Speaker 1 (stator_segment)
However, for the last few turns,
3:49
S… Speaker 1 (stator_segment)
to ensure that the wire is pushed right against the end flange
3:54
S… Speaker 1 (stator_segment)
as per the drawing,
3:54
S… Speaker 1 (stator_segment)
we've developed an extra guide to help push that wire
3:58
S… Speaker 1 (stator_segment)
over.
3:59
S… Speaker 1 (stator_segment)
There you can see it in action.
4:00
S… Speaker 1 (stator_segment)
This needs to be confirmed if it's necessary according
4:06
S… Speaker 1 (stator_segment)
to the drawings and real -life production.
4:08
S… Speaker 1 (stator_segment)
Use a tension
4:13
S… Speaker 1 (stator_segment)
release, wooden stick to not damage the
4:17
S… Speaker 1 (stator_segment)
wire.
4:17
S… Speaker 2 (stator_segment)
Bring the
4:29
S… Speaker 2 (stator_segment)
end wire.
4:30
S… Speaker 2 (stator_segment)
Can
4:50
S… Speaker 1 (stator_segment)
you hold it?
4:50
S… Speaker 2 (stator_segment)
Turn it.
4:58
S… Speaker 1 (stator_segment)
And here you can see how the end wire is pushed up against the flange with that last bit of tooling.

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